• Dalgakiran Compressor
  • Sustainability
  • Heat Recovery
  • Heat Recovery

    Air compressor heat recovery can make a big difference in reducing the carbon footprint in a manufacturing facility.


    Save money while conserving the environment

    Over 90% of the electrical input to a compressor is lost as heat. By recovering this waste heat energy from air or water-cooled compressors you can reduce your energy bills significantly and thus reduce CO2 emissions. The thermal energy recovered can be recovered to an air or water system and utilised in many different ways. Many companies gain significant financial benefits from installing waste heat recovery equipment, especially if the site has long operating hours.

    The heat recovery principal The basic principle lies in the transferral of heat into a medium and then transporting it to where it can be utilised. The hot cooling air of a closed air cooled compressor can be diverted to an enclosed area via ducting for heating. If water was to be heated, the oil in the oil cooler is chosen as the transfer medium, this will provide approximately 72% of the overall power consumption for water heating.

    By using heated cooling air from the compressor, neighbouring spaces can be heated simply and effectively via exhaust air ducting. In this way, up to 96% of the electrical power supplied to a compressor can be reused – either for the purposes of space heating or for use as process heat. When using recovered compressor exhaust heat for space heating purposes, exhaust air ducting simply feeds the heated cooling air to wherever it is needed, thereby allowing such spaces as storage areas or workshops to be heated free of charge. A ventilation flap allows the heated cooling air to be conveyed outside during summer operation or to the areas that require heating during winter operation.

    By reusing the exhaust heat from the compressor, heat exchanger systems can provide heating and service water on demand at temperatures up to +70°C, or even +90°C if required. For standard applications using heat recovery systems for the production of hot water and service water, PTG platetype heat exchangers are used. Special, fail-safe heat exchangers are used in the case of operations without an interconnected water circuit, or for applications with the highest demands of purity for the heated water, such as with cleaning water in the food industry. Hot water with temperatures up to +70°C can easily be produced using a heat exchanger system, with even higher temperatures available upon request.


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